An Enhanced Micro-Spring Constitutive Model of Metal Rubber

Xunying Zhang *

School of Mechanical Engineering, North China University of Water Resources and Electric Power, Zhengzhou - 450000, China.

Bin Zhang

School of Mechanical Engineering, North China University of Water Resources and Electric Power, Zhengzhou - 450000, China.

*Author to whom correspondence should be addressed.


Abstract

Metal rubber (MR), as a new hysteresis non-linear elastic material with unique properties, has been extensively used in recent years, especially in aviation, aerospace and harsh conditions while the relevant theoretical research is still in the initial stage. In this paper, an effective constitutive model is established to describe the nonlinear mechanical behaviour and complex micro-contact frictional phenomena of MR. An adaptive deformation micro-spring element with random spatial distribution is adopted in this model based on the irregular overlapping, interlacing and force-deformation characteristics of metal wire material. The laws of load deformation and the frictional contact of the MR wires are considered in the model. Starting from the micro-spring force, an enhanced constitutive model including macroscopic parameters, such as shape factor, relative density, filament diameter and spiral coil diameter of MR, and microstructural parameters, such as spatial orientation angle of wires, the ratio of the micro-spring states and friction coefficient is developed for the first time. The feasibility of the enhanced constitutive model is verified by comparing the analytical results computed by the theoretical model, the numerical results of dynamic simulation based on the virtual prototype model, and the experimental results of MR under unidirectional tests. Finally, the accuracy of the model is conducted through being compared with the porous material model and the curved cantilever beam model. The results demonstrated that the characteristics of MR, especially its nonlinear stiffness, are well modelled in the enhanced micro-spring model.

Keywords: Metal rubber, constitutive model, micro-spring, nonlinear stiffness, hysteresis damping


How to Cite

Zhang, Xunying, and Bin Zhang. 2022. “An Enhanced Micro-Spring Constitutive Model of Metal Rubber”. Journal of Materials Science Research and Reviews 5 (4):410-24. https://www.journaljmsrr.com/index.php/JMSRR/article/view/214.

Downloads

Download data is not yet available.

References

Chegodaev AE, Mulyukin OP, Koltygin EV. The Design of Metal Rubber Component, Z. Y. Li, translated in Chinese, ISBN: 9787118021813, National Defence Industry Press, Beijing; 2000.

Zhang DY, Xia Y, Zhang QC et al. Researches on metal rubber mechanics properties in retrospect and prospect. J. Aerospace Power. 2018;33(06):1432-1445.

He G, Liu P, Tan Q. Porous titanium materials with entangled wire structure for load-bearing biomedical applications. J. Mech. Behav. Biomed. Mater. 2012; 5(1):16–31.

Xue X, Yang P, Shao Y. et al. Manufacture technology and anisotropic behaviour of elastic-porous metal rubber. J. Lightweight Materials and Manufacture. 2020;3(2):88-99.

Wu K, Bai H, Xue X et al. Energy dissipation characteristics and dynamic modeling of the coated damping structure for metal rubber of bellows. Metals. 2018;8(7).

Zhang B, Lang ZQ, Billings SA, et al. System identification methods for metal rubber devices, Mech. Syst. Sig. Proc. 2013;39(1):207-226.

Ma Y, Zhang Q, Zhang D. et al. The mechanics of shape memory alloy metal rubber, Acta Mater. 2015;96:89–100.

Yang P, Bai H, Xue X. et al. Vibration reliability characterization and damping capability of annular periodic metal rubber in the non-molding direction, Mech. Syst. Sig. Proc. 2019;132:622-639.

Chen XQ, Guo BT, Zhu ZG. The inestigation of the stiffness characteristics and the stress-strain relation of metal rubber. J. Aerospace Power. 2002;17(4):416-420.

Li YY, Huang XQ. Static characteristics for metal rubber structure with different shape factor. J. Applied Mechanics. 2009;26(01):82-86+213.

Cao FL, Bai HB, Ren GQ et al. Constitutive model of metal rubber material based on curved cantilever beam of variable length. Mech. Syst. Sig. Proc. 2012;48(24):61-66.

Hou WJ, Yuan X, Yang W, et al. Constitutive model for simply supported beams of metal rubber. Aero. Eng. 2021;40(08):1299-1304.

Rodney D, Gadot B, Martinez OR, et al. Rodney reversible dilatancy in entangled single-wire materials, Nat. Mater. 2016;15(1):72–77.

Ma YH, Gao D, Zhang DY, et al. Compressive and dissipative behavior of metal rubber under constraints. Phys. Status. Solidi. B. 2015;252(7):1675–1681.

Chandrasekhar K, Rongong J, Cross E. Mechanical behavior of tangled metal wire devices, Mech. Syst. Sig. Proc. 2019;118:13–29.

Yang P, Bai HB, Xin X, et al. Vibration reliability characterization and damping capability of annular periodic metal rubber in the non-molding direction. Mech. Syst. Sig. Proc. 2019b;132:622–639.

Hong J, Liu B, Zhang D, et al. Shape memory effect and hysteresis behavior of shape memory alloy metal rubber. Proc. ASME Turbo Expo. 2012;7.

Peng W, Bai HB, Zheng J, et al. A micromechanics constitutive model of the metal rubber materials based on the radial and axial combined deformation of the microsprings. J. Exp. Mech. 2005;03:455-462.

Xue X, Ruan S, Bai H, et al. An enhanced constitutive model for the nonlinear mechanical behavior of the elastic-porous metal rubber, Mech. Mater. 2020;148:103447.

Zhang D, Scarpa F, Ma Y, et al. Dynamic mechanical behavior of nickel-based superalloy metal rubber. Mater. Design (1980-2015). 2014;56:69-77.

Zhu B, Ma YH, Hong J. Theoretical analysis on stiffness and damping characteristics of metal rubber. J. Beijing University of Aeronautics and Astronautics. 2011;37(10):1298-1302.

Ren ZY, Shen LL, Bai HB, et al. Constitutive model of disordered grid interpenetrating structure of flexible microporous metal rubber, Mech. Syst. Sig. Proc. 2021;154:107567.

Zhang DY, Scarpa F, Ma YH, et al. Compression mechanics of nickel-based superalloy metal rubber, Mater. Sci. Eng. 2013;580:305–312.